Cybertruck Recall: Glue Problem Plagues Tesla’s EV

Tesla is recalling nearly all Cybertrucks due to a potential issue with the adhesive used to secure exterior trim panels. This could lead to panels detaching while driving.

The recall affects over 46,000 Cybertrucks produced between November 2023 and late February 2025. Unlike many Tesla recalls that can be fixed with software updates, this requires a service center visit.

According to filings with the National Highway Traffic Safety Administration (NHTSA), the cosmetic applique is attached with glue that may not be durable enough. This could create a “road hazard” and increase the risk of accidents.

Reports of loose trim surfaced on social media, prompting Tesla to investigate. They plan to use a new adhesive “not prone to environmental embrittlement” for the repairs.

Dale Harrow from the Royal College of Art London expressed surprise, noting that glues are commonly used in car manufacturing for lighter construction. However, the Cybertruck’s stainless steel panels may be a contributing factor.

“Stainless steel is the big difference,” Harrow stated, suggesting temperature-related bonding issues during production could be the cause.

Recalls are increasingly common in the auto industry due to sophisticated electronic components. However, five of the Cybertruck’s recalls have required in-shop repairs, including issues with windshield wipers and accelerator pedals.

The Cybertruck has faced numerous challenges, from a broken window demonstration at its unveiling to production delays and price increases.

Internal documents revealed pre-production issues with suspension, sealing, noise, handling, and braking.

Despite these challenges, the Cybertruck recently appeared at the White House alongside other Tesla models. However, President Trump reportedly opted for a Model S Plaid instead, possibly due to concerns about rust or the glue issue.

This recall highlights the challenges of manufacturing innovative vehicles with unconventional materials. Tesla aims to resolve the issue with a more robust adhesive, ensuring the safety and reliability of the Cybertruck.